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Certification Course on World Class Manufacturing Practices for Achieving Zero Defects

Certification Course on World Class Manufacturing Practices for Achieving Zero Defects 24-26 April:
TVS Motors, Hosur 26th April 3.30 PM to 5.30 PM (2 hours visit to Titan Factory Hosur)

CII Institute of Quality is pleased to announce Certification Course on World Class Manufacturing Practices for Achieving Zero Defects on 24-26 April 2017 at TVS Motors Hosur with 2 hours visit to Titan Factory on the 26th April.

In today’s competitive environment and increased level of globalization, Indian industries need to adopt World-Class Manufacturing Practices for achieving zero defects in a consistent manner. World-Class manufacturing strategies focus on ,process &product quality for customer satisfaction and reducing the Quality Costs, JIT Production techniques, workforce management, agility in meeting customer requirements and lean cum learning organisation. Implementing world class manufacturing practices will enable the company to be one of the best in each field viz. Quality, Price, Delivery speed, Delivery reliability, Agility and creativity.

The Objective of this 3 day program is to learn, refresh and understand the methodology and manufacturing techniques ,Quality system ,process quality in manufacturing through case studies, group discussions, interactive sessions with industry experts who have years of experience in successfully implementing manufacturing problem solving techniques and quality management systems in various production units.

Plant visit to TVS motors and Titan Factory will be part of the program.

Participants will be assessed and certified during the workshop with their involvements during the program.


  • Zero defect program planning
  • Importance of Basic Applied Industrial Statistics for zero defects, Normal Distribution
  • Process, Process Mapping 7M s
  • Competency Mapping, Multi Skilling, Bench Marking, X bar & 6s control Chronic & Sporadic defects handling
  • Matrix Diagram - Critical characteristics
  • Improvement of FMEA ,doing FMEA link to shop floor and how to get good results
  • Set up Approval of Process & Loss Function
  • Statistical Process Control and Process Stability, Capability Cpk ST, LT
  • Drawing Tolerance and Product Approval
  • Cost of Quality and its relevance to Manufacturing
  • PDCA - Importance of SDCA Parameters, Locking of Parameters, Continual Improvement Process
  • PPAP - process, products acceptance, five batches
  • Measurement Systems, Metrology linked with GD&T. Customer and Organization measurements
  • Mistake Proofing-Levels and .Master Audits
  • Zero Defect Tool usage in Manufacturing line
  • FPY - First Pass Yield
  • Root Cause Analysis, 3P methodology
  • Machine Capability Study Short term study -Cmk
  • Control of Visual defects, Missing, Mix up of defects
  • Plant Lay out, Storage plan and its importance
  • W C M Parameters Guide lines

Key Take Aways

After undergoing the program, the participants will be able to -

1. Customer satisfaction
2. Higher Revenue &Less cost
3. Shorter reaction times to deviations
4. Optimal use of resources and more robust processes
5. Efficient planning and control
6. Increased transparency of target / actual status and their trends

Efficient communication and increased self-discipline in the teams

Participant Profile

This program will benefit Personnel from Production, QA Engineers, Supplier Quality personnel, Process Design Engineers, Quality Control Engineers, Maintenance engineers, Methods engineers, Consultants, Professors from Colleges, Entrepreneurs Executives/ Engineers and Process Owners from Manufacturing units etc.

Delegate Fees:

  • CII- Members: Rs. 22,000/- Plus 15% Service Tax for Residential. For Non Residential extra 15,000 will be added which includes local transport, B/F, Lunch and Dinner.
  • Non-Member: Rs. 24,000/- Plus 15% Service Tax.


Participants will get the successfully completed World Class Manufacturing Practices for Achieving Zero Defects certificate on the end of the training program.
Transport is been arranged from MG Road, Royal Orchid Hotel for all the 3 days.

The seats are limited to 20 participants only. Since registration is on first-come-first served basis, please forward your nominations at the earliest.

For registration, please fill the attached reply form.

Please contact Mamta on, Mobile:9986012818


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CII - Institute of Quality

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